eChapters

An agrometeorological observatory or station is a place where all the necessary instruments and structures are installed and maintained to observe and record the weather parameters at stipulated time interval.

Table 15.1. Instruments used for measuring weather parameters in observatories and laboratories

Determination of size of the food materials

Size is an important physical attribute of foods used in screening solids to separate foreign materials, grading of fruits and vegetables, and evaluating the quality of food materials. Various types of cleaning, grading and separation equipment are designed on the basis of size. The size and shape of the grains are used to determine the size of screen openings, angle of inclination, vibration amplitude and frequency of screen in designing an air screen grain cleaner and conveying characteristics of the solid materials.

Theory

Bulk density of the food material play an important role in many applications such as drying, storing, separation of undesirable material, determining the purity of seeds, grinding, maturity evaluations, design of storage structures, etc. It is an important parameter in packaging requirement and is often 2-20% of true density. Bulk density is the density of material when stacked or packed in bulk. Bulk density of powder can be determined under loose conditions. Loose packing is defined as the state obtained by pouring a powder sample into a vessel without any consolidation.

Bulk density

Bulk density of the food material can be defined as the ratio of weight of an untapped material to its volume including the contribution of the inter-particulate void volume. There are two kinds of voids, voids between particles and void within particles. Weight of the material can be determined by weighing balance. Volume can be determined by measured dimensions or using liquid or gas or solid displacement methods.

Aim

To determine the tapped bulk density and flowability of the food powder.

Materials required

Raw material (powder)

Measuring cylinder

Electronic weighing balance

Tapped bulk density of the powder

Tapped bulk density is measured for powdery samples. The volume is measured after tapping the powdery material so that the product is adjusted to inter-granular spaces, but it cannot eliminate all the inter-granular spaces. The tapped density is an increased bulk density attained after mechanically tapping a container containing the powder sample.

Theory

Porosity is a physical property characterizing the texture and the quality of dry and intermediate moisture foods. Porosity means inter-granular space. It is the measure of void space between the materials. Porosity may be defined as the percentage of volume of inter-grain space to the total volume of grain bulk. Porosity depends on size, shape, dimension, and roughness of grain surface.

The porosity of an unconsolidated agricultural material can either be determined experimentally using the porosity tank method or theoretically from bulk and true densities of the material. Porosity can be determined from the difference between bulk volume of a porous material and its volume after destruction of all voids by compression. Porosity determination requires the knowledge of the total or apparent volume, and the void volume included in the material matrix; their difference is also known as the particle volume.

Theory

The specific gravity is defined as the unit weight of the product mass divided by the unit weight of distilled water at 4°C. The unit density is obtained by measuring the volume and weight of a unit product. Sometimes it is required to compare the density of the product to the density of water. This comparison is in the form of ratio and is termed as the specific gravity.

Specific gravity also known as relative density is the ratio of density of a substance to the density of a standard substance at the same temperature and pressure. For solids and liquids the standard substance is water while for gasses it is air. The specific gravity of food material play an important role in design of storage bins, conveying equipments, separation equipments, etc. The specific gravity is frequently used to solve the various phase relationships, including void ratio, porosity and degree of saturation together with the moisture content and unit weight. It is also used in calculations associated with the grain size analysis, consolidation and compaction. Pycnometer method, which is a standardized vessel for determining specific gravity. It involves a standard container of accurately defined volume used to determine the specific gravity of solids and liquids.

Theory

The volume of food material play an important role in design of storage bins, conveying equipments, separation equipments, etc. Volume of larger products such as fruits and root crops can be determined using the platform scale or water displacement method.

Aim

To determine the water solubility and absorption index of given food powder.

Materials required

Digital centrifuge machine

Graduated measuring cylinder

Beaker and distilled water

Aim

To determine the angle of repose of the given biological materials.

Materials required

Angle of repose apparatus
Grains
Scale

Aim

To determine the thermal conductivity of the agricultural materials probe method.

Materials required

Thermal conductivity probe

Stainless-steel sample container

Grain or powder sample

Graph sheet

Power source

Theory

Specific heat is defined as the amount of heat needed to raise the temperature of one kg of the material by one degree at constant pressure without a change in state. With food materials, specific heat is a function of different components of a food, moisture content, temperature, and pressure. Specific heat is an important parameter in thermal analysis of food processing and equipment used in heating or cooling of foods. The numerical values of specific heat of the food materials are used in designing food processes and processing equipment. It can be used to calculate the heat load imposed on the refrigeration equipment by the freezing of foods. An apparent specific heat is used in freezing or thawing and in most food processing applications.

The specific heat of a food increases as the product moisture content increases. In unfrozen foods, specific heat capacity is relatively constant with respect to temperature. However, for frozen foods, there is a large decrease in specific heat capacity as the temperature decreases. The specific heat of a material can be determined experimentally by static (adiabatic) calorimetry or differential scanning calorimetry. It can be also predicted quite accurately with the help of a number of empirical equations. The equations are empirical expressions, obtained by fitting experimental data into mathematical models. The mathematical models are based on one or more constituents of the food. Since water is a major component of many foods, a number of models are expressed as a function of water content.

Theory

The energy available in food is expressed in unit is called joules or calories. One kilocalorie is equal to 4.184 kilojoules. The kilocalorie is defined as the amount of heat required to raise the temperature of 1 kg of water by 1°C. The calorific/ energy value of foods is usually determined using the instrument called bomb calorimeter. It is working based on the principles of calorimetry. Basically, this device burns a food sample and transfers the heat into a known mass of water. It measures the heat produced when the food sample is ignited by an electric spark in the presence of oxygen and platinum which acts as a catalyst. The quantity of food sample to be tested is placed inner part and known volume of water is taken in outer part of the bomb calorimeter. When the food sample is electrically ignited, the surrounding water absorbs the heat produced. The energy value of the food is calculated by measuring the rise in temperature of water.

Theory

Texture testing is a well-established technique for evaluating the mechanical properties of raw materials, food structure, pre- and post- harvest quality control checks. The texture testing has many applications across wide range of foods including cereals, fruits, vegetables, meat, poultry, fish, baked foods, confectionaries, snacks, dairy, gelatins, pasta, etc. Food texture analysis of foods can highlight the quality improvement throughout the supply chain. At research and development stage, new or alternative ingredients can be compared with existing ingredients.

Texture profile parameters

The texture profile parameters including hardness, firmness, crispiness, rupture strength springiness, chewiness, cohesiveness, gumminess, gel strength, adhesiveness, consistency, crunchiness, elasticity, extensibility, fracturability, stiffness, stringiness, toughness, work to cut, penetrate and shear can be measured by the mechanical food texture analyzer.

Theory

The amount of moisture in a product is given on the basis of the weight of water present in the product and is usually expressed in percent. Moisture content is designated by (i) wet basis (wb) and (ii) Dry basis (db). The moisture content on dry basis is more simple to use in calculation as the quantity of moisture present at any time is directly proportional to the moisture content on dry basis.

Theory

Indirect methods are based on the measurement of electrical properties of the grain that depends upon moisture content. There are two indirect methods namely (i) electrical resistance and (ii) dielectric methods are used. The electrical conductivity or resistance of a product measures its moisture content at a given compaction and temperature. The electrical resistance is depends on its moisture content, degree of compaction, grain temperature and impurities present in the sample. The universal digital moisture meter measures the electrical resistance of the grain at a given compaction. Universal moisture meter gives fairly accurate readings of moisture content on wet basis. In dielectric method, grain moisture content can be measured with the help of dielectric properties of the grains.

Theory

This type of moisture measurement is called brown-duvel fractional distillation method. The method is recognized as an official method for determination of moisture content. In this method, directly measures the volume of moisture in cubic centimeter. This apparatus consists of flask, burner, thermometer, condenser, graduated cylinder. This apparatus consists of flask in which grain sample is boiled with mineral oil.

Aim

To study the numerical problems on grain moisture content and equilibrium moisture content.

Problem 1

Five hundred kilograms of paddy at 22% moisture content (wb) is dried to 14% moisture content (wb) for milling. Calculate the amount of moisture removed in drying.

Aim

To study the determination of drying rate of agricultural products

Problem

In a drying experiment on paddy at an air temperature of 60ºC, the following data were obtained. Prepare a drying rate curve for the experiment. Initial weight of the sample is 1250 gm and initial moisture content is 35% (d.b).

Aim

To draw the drying characteristic curve for given grain by thin layer drying.

To determine the drying constant, heat utilization factor and coefficient of performance.

Theory

Fluidized bed drying is a method of drying by keeping the material in fluidized/ floating condition inside a chamber by hot air. In this drying process higher rate of moisture migration takes place.

Aim

To study the working principle and cleaning efficiency of air-screen seed cleaner cum grader

Apparatus required

Lab model air-screen seed cleaner cum grader

Seed sample

Weighing balance

Aim

To determine the effectiveness of inclined belt separator

To determine the capacity of inclined belt separator

Materials required

Inclined belt separator

Weighing balance

Feed material

Sample divider

Aim

To evaluate the performance of the gravity separator.

Materials required

Specific gravity separator

Weighing balance

Sample divider

Stopwatch

Grains

Aim

To determine the effectiveness of the spiral separator.

Materials required

Spiral separator

Weighing balance

Sample divider

Stopwatch

Grain mixture (round and others)

Aim

To determine the efficiency of groundnut decorticator

Apparatus required

Manually operated groundnut decorticator

Weighing balance

Groundnut pods

Theory

Removal of outer sheath is called husking and removal of kernel from maize from maize cob is called shelling. The performance of the sheller is expressed in terms of capacity, percentage of unshelled kernels (corn) and percentage of breakage. The above terms are defined as:

Theory

Paddy parboiling is a hydrothermal process where the paddy is partially boiled to gelatinize the starch. During the gelatinization process the void of the rice kernel are filled and become hard on drying resulting minimum breakage and maximum head rice recovery. The nutrients are also absorbed into the inner mass and loss of nutrient is avoided. In general, the steps are involved in parboiling process are (i) Soaking (ii) Steaming (iii) Drying.

Rubber-roll Sheller consists of two rubber rolls rotating in opposite direction at different speeds. One of the roll is fixed while the other is adjustable to obtain desired clearance between them. The rolls are driven by mechanically. The adjustable roll normally runs about 25% slower than the fixed one. A feeder feeds paddy uniformly to the machine (Fig.27.1). Paddy is fed in thin layer through the clearance between two rubber rolls, rotating in opposite directions at different speed. Difference in speeds of the rolls develops a shearing force on grain surface results in the splitting, breaking and separating the husk from the grains. One part of the husk is subjected to shearing forces whereas the other part in contact with the slower roll is under compression and is thus subjected to breaking forces. Husking is done by the action of these forces. The clearance between them should be smaller than the mean thickness of paddy and may be adjusted subsequently by judging the shelling efficiency. If the gap between rolls is properly adjusted, it can shell up to 95% of paddy fed to it. At decreased gap excess pressure results more breakage of grain and can also cause coloring of shelled rice. During shelling the faster roll should have a peripheral speed of 10 -13 m/ s, while the slower roll 8-10 m/s.

Specifications

These structures are generally used for the storing grain in the bags. The length of the structure is about twice the width or greater than that. Special care should be taken to make the side walls, floor and roof in constructing the structure. The walls are made of bricks or stones laid either in lime mortar (1:2) or cement mortar (1:6). The thickness is restricted to a minimum of 37.5 cm or maximum of 45 cm. The height of the walls on which the trusses are placed is kept about 5.5 m. Each of the structures is provided with two large size doors of 2.4 × 2.4 m and top ventilators.

Aim

To design shallow and deep bins

Theory

The structure behaves as a deep or shallow bin depending upon its relative dimensions such as depth and diameter or width. It is decided from the concept of the plane of rupture.

Plane of rupture: The plane of rupture is that surface down which a wedge of material bounded by one wall face, the free surface, and the plane of rupture would start sliding if bounding wall were to move.

Aim

To design a screw conveyor

Theory

The screw conveyor consists of screw blade, screw shaft, coupling, tubular trough, cover, inlet and outlet gates, bearings and drive mechanism.

A shaft with spiral screw revolves in the tubular trough. The screw shaft is supported by end and hanger bearings. The rotation of screw pushes the grain along the trough.

The screw blade or flight is a continuous one-piece helix, shaped from a flat strip of steel welded on to the shaft.

The screw shaft is usually a joint less tube with thick sides and a high tensile strength to reduce the weight.

Aim

To design a bucket elevator

Theory

The bucket elevator’s capacity mainly depends on bucket size, conveying speed, bucket design and spacing, the way of loading and unloading, the bucket and the characteristic of bulk material.

Bucket elevators with a belt carrier can be used at fairly speeds of 2.5 to 4 m/s. The speed of the belt depends on the head pulley.

If the belt speed is too low, the discharge of the grains become more difficult, with too high speed the buckets are not fed well.

Aim

To design a belt conveying system

Theory

The design of belt conveying system is based on available space, horizontal conveying length, conveying lift, characteristics of the materials to be conveyed and capacity requirement.

On the basis of overall requirement and information, the belt width, belt speed, required horsepower, maximum belt tension and breaking strength of the belt, diameter of the pulleys and idlers and quantity of belt (thickness) are determined to design a belt conveyor (Fig.32.1).

Description

Screw conveyor is one of the equipment used in material handling to convey the material horizontally. The screw conveyor consists of screw blade, screw shaft, coupling, tubular trough, cover, inlet and outlet gates, bearings and drive mechanism. A shaft with spiral screw revolves in the tubular trough. The screw shaft is supported by end and hanger bearings. The rotation of screw pushes the grain along the trough. The pitch of a stranded screw which is the distance from the center of one thread to the center of the next thread is equal to its diameter

Description

Bucket elevator is one of the equipments used in the material handling to convey the material vertically. The lab model bucket elevator (Fig.34.1) consists of number of buckets/cups arranged to an endless flat belt. The belt with cups run vertically and cups are placed at a particular interval in the belt. The belt is wrapped over two pulleys, one at the top is called head pulley which receives power from an electrical motor 0.5 hp through suitable power concentration and rotates at required rpm. The belts, cups and pulleys are mounted on a steel frame. The grain from the hopper is reaches to the bottom pulley. The bucket is filled with grains during upward movement and is discharged at the top due to the centrifugal force. An outlet is provided at the top to collect the discharge grain. The capacity depends on the bucket size and seed of operation. For proper discharge of the material, the weight of the material in each cup should be equal to the centrifugal force created due to rotation.

Aim

To determine cost of operation of processing machineries with available data.

Total operation cost

For calculation of cost of operation of processing machineries, two types of cost viz., fixed cost and variable cost to be estimated.

Greenhouse selection

Selection of greenhouse to be constructed is important as each type has its own merits and demerits. There are two common types of commercial greenhouses namely; (i) Freestanding (single span) and (ii) Ridge and furrow (gutter connected or multi-span). Multi-span structure permits economy in construction, heating and cooling but the single span gives flexibility as far as microclimate inside the greenhouse in concerned. The freestanding Quonset type is usually accommodates many growing situations but there height restrictions near the side walls. Another freestanding type is single gable greenhouse and its many variations. The ridge and furrow or gutter connected greenhouse are joined at the eave by a common gutter.

Theory

Heat required for heating greenhouses is based on the quantity of heat lost through different structural components of greenhouses per unit time. Shapes of greenhouse (A-frame and quonset) and structural components (roof, wall, gable, curtain wall, curved covering and end) are mainly influencing the calculation of heat requirement. The amount of heat lost from a greenhouse depends on glazing materials, exposed surface area of the house, inside desired temperature, outside existing temperature, wind speed, and condition of house (old, new, tight or loose). The outside temperature should be based on the lowest average expected temperature during the heating season.

Aim

To design of greenhouse cooling system

To determine the rate of air exchange in an active summer and winter cooling system.

Theory

Elevation factor (F_elev)

Elevation factor is directly proportional to the elevation. The values of elevation factors, used to correct the rate of air removal for a particular elevation. The rate of air removal from the greenhouse increase as the elevation of the greenhouse site increases.

Aim

To study the different materials used for chain survey

Theory

Chain surveying is the method of land surveying in which only linear measurements are made. This method of surveying quit simple and it requires only a chain, a tape, few ranging rods and few arrows. It is used for securing data for exact description, marking the boundaries of land and preparing the maps of the area to show various details. The term details mean a natural or man-made feature at the ground surface.

Aim

To measure horizontal distance on the level ground using chain

Materials required

Chain

Ranging rods

Chain pins

Field note book

Aim

To determine the area of given field by triangulation method of chain survey

Materials required

Metric chain

Measuring tape

Ranging rods

Chain pins

Aim

To find out the area of given field by cross-staff survey method

Materials required

Cross-staff

Metric chain

Measuring tape

Ranging rods

Chain pins

Theory

Area computation is an important part of surveying. The term ‘Area’ is meant the projected area on a horizontal plane. The area is computed from the following methods: (i) Graphical method (ii) Instrumental method and (iii) Use of formulae. In graphical method, the area can be computed by dividing the whole area either into triangles or squares. The area of individual triangle is computed from base and the altitude and summation of individual area gives the total area. A tracing paper is divided into number of small squares is placed over the plan. The number of complete squares within the boundary is counted. The squares more than half are counted as full squares and those less than half are neglected. The total number of squares multiplied by the area of each square gives the total area of the field. In instrumental method, the planimeter is used to measure the area of a plotted plan. In use of formulae, computation of area by formulae depends on the shape of the field.

Aim

To identify different parts of prismatic compass and to know their functions.

To practice of taking the angular measurement.

Compass survey principle

Compass surveying is a branch of surveying in which directions of survey lines are determined with a compass and the lengths of the lines are measured with a chain or tape. In practice, the compass is generally used to run a traverse. In compass surveying, a traverse consists of a series of straight lines connected together to form an open or closed polygon as shown in Fig.44.1. The points A, B, C, D and E defining the ends of the traverse lines are called traverse station or traverse points. The lengths of the traverse lines are measured with a chain or tape. At each traverse station, where the traverse lines meet, the angle is measured with a compass.

Aim

To determine the area of the given field by radiation method using a prismatic compass.

Materials required

Prismatic Compass

Tripod

Measuring tape

Arrows

Ranging Rods

Aim

To determine the area of the field by intersection method using a prismatic compass.

To determine the included angle of the closed polygon.

Materials required

Prismatic Compass

Tripod

Measuring tape

Arrows

Ranging Rods

Aim

Studies on plane table survey instruments

To determine the area of given open field by radiation method of plane table survey.

Plane table survey

Plane table surveying is a simple method of surveying for determination of area of field. The plane table survey is quite suitable for plotting small-scale and medium scale mappings directly in the field where great accuracy is not required. It is also used for plotting the topographical maps in the field. The plane table survey is generally more rapid and less costly than other types of survey.

In this survey, a plane table is used for taking the measurements and for plotting the plan in the field. Plane table surveying is a method in which the field observations and plotting of the plan proceed simultaneously. The plotted map can be compared with the actual features in the field. Errors in measurements and plotting can be easily detected in the field by taking suitable check lines.

Aim

To determine the area of given field by intersection method of plane table survey.

Materials required

Tripod

Plane table

Plumbing fork

Level tube

Magnetic compass

Alidade

Measuring tape

Ranging rods

Drawing sheet

Pins, pencil and eraser

Aim

To determine the area of given field by intersection method of plane table survey.

Materials required

Tripod

Plane table

Plumbing fork

Level tube

Magnetic compass

Alidade

Measuring tape

Ranging rods

Drawing sheet

Pins, pencil and eraser