eChapters

A. Tomato and Tomato Products
Tomato though botanically a fruit is generally considered a vegetable because of how it is consumed. Commercial products from tomatoes include juice, puree, paste, ketchup, soup canned and dehydrated tomatoes. Processing of tomato is now practised from home scale level to large scale enterprise. As a semi-finished product, tomato puree is prepared on a small scale while at a large scale, tomato paste has gained commercial significance. Both puree and paste are used for the preparation of different finished products like ketchup, juice, soup etc. The method for preparation of these products is well standardized, however, some modifications concerning recipes are made in the processing plants owing to variations in the quality of the raw material. The methods for the preparation of different tomato products are discussed as under: -
I. Tomato Juice/Pulp
Tomato juice is an unconcentrated product consisting of a liquid with a substantial portion of the pulp, expressed from ripe tomatoes with or without the application of heat and the addition of salt. Tomato pulp/juice is the basic ingredient for the preparation of different tomato-based products such as tomato puree, paste, ketchup etc. Fully ripe tomatoes are used for the preparation of tomato juice/pulp. All green, blemished and overripe fruits should be rejected as they adversely affect the quality of the product. The juice obtained from overripe tomatoes is usually thin and unpleasant. The juice should be deep red in colour with a characteristic taste and flavour. The juice shall have about 0.4% acidity expressed as citric acid. Cane sugar (1%) is added to further improve the taste and flavour of the finished product.

Introduction
Drying is probably the oldest method of food preservation used for agricultural crops, including food grains, oilseeds, spices, as well as fruit and vegetables. Drying refers to the removal of moisture content from the food to a level at which the activities of food spoilage micro-organisms are inhibited. Therefore, the reduction in water activity of the food as a result of moisture removal is themain principle of preservation by drying. Two commonly used terms for dried foods include low-moisture foods and intermediate moisture foods (IMF). Dried foods or low-moisture foods generally do not contain more than 25% moisture and have a water activity (aw) in the range of 0 to 0.6. Intermediate moisture (IMF) foods on the other hand contain 15- 50% moisture with a water activity (aw) of 0.60 -0.85. Dried grapes (raisins and munacca), apricots, dates, Morchella (Guchhi), bael, chilli, figs, etc. are commercial products prepared by using drying. However, the temperature used for drying is usually insufficient to cause the killing of microorganisms and enzymes, therefore any increase in moisture content during storage due to faulty packaging can also spoil the product. Thus, greater care is required for the packaging and storage of dried products.

Introduction
Freezing is one of the oldest and most widely used methods of food preservation, which allows the preservation of taste, texture, and nutritional quality in foods better than any other methods. The freezing process is a combination of the beneficial effects of low temperatures at which micro-organisms cannot grow, chemical reactions are reduced, and cellular metabolic reactions are delayed. Freezing is generally referred to as a unit operation in which the temperature of food is reduced below the freezing point and a proportion of water undergoes a change in state to form ice crystals. Immobilization of water to ice and the resulting concentration of dissolved solutes in unfrozen water cause a lowering of water activity of the food. Thus, reduction in water activity and use of low temperatures coupled with some pre-treatments like blanching is the basis for food preservation by freezing. Fruits such as strawberries, oranges, raspberries, black currants, and vegetables like green peas, green beans, sweet corn, spinach, carrots, sprouts, and potatoes are examples of commercially frozen fruits and vegetables.
The frozen food market is one of the largest and most dynamic sectors o the food industry. Despite considerable competition between the frozen food industry and other sectors, large quantities of frozen foods are being consumed all over the world. The frozen vegetable industry mostly grew after the development of scientific methods for blanching and processing in the 1940s. The commercialization history of frozen fruits is older than frozen vegetables. The commercial freezing of small fruits and berries began in the eastern part ofthe United States in about 1905.

Introduction
Plantation crops are high-value industrial crops grown in the tropics and coastal areas. They have great potential for utilization of wasteland like rainfed dry land, hilly, arid, and coastal areas to provide nutritional security; earn foreign exchange, and ensure livelihood security. The major plantation crops grown in India are tea (Camellia sinensis L), coffee (Coffea arabica L.), rubber (Havea brasiliensis), coconut (Cocos nucifera), areca nut (Areca catechu L.), oil palm (Elaeis guinensis), cashew nut (Anacardium occidentale L.) and cocoa (Theobroma cacao L.). India is the leading producer of most of
these plantation crops. Among all fruit crops, processing plays an important role in plantation crops as they are generally consumed only after processing. In addition to primary products, some by-products from these crops also have various commercial uses. Coconut, areca nut, cashew nut, black pepper, and cardamom are known as smallholder plantations whereas, crops like rubber, tea, and coffee are known as estate crops or conventional plantation crops. Processing aspects of some of these crops are discussed here:

Introduction
The food that has been damaged or has undergone changes so as to render it undesirable/unacceptable/unfit for human consumption is termed as spoiled. Spoilage of processed products is mainly caused by the action of micro-organisms and due to the physical or chemical changes. The reasons for microbial spoilage include under processing, inadequate cooling, contamination from leakage through can seams and pre-process spoilage. In under-processed cans (receiving low heat treatment), large number of different types of micro-organisms are expected to be involved in spoilage.
Causes of Food Spoilage
Food spoilage or deterioration may be described as loss of weight, softening, souring, rotting, wilting, moulding or a combination of one or more forms. The major causes of food deterioration are: biotic and abiotic factors.
A. Biotic Factors
1) Microbial spoilage (yeast, mould, bacteria)
2) Enzyme action (activities of enzymes present in foods)
3) Insect and rodent damage (attack of insects, rodents and parasites)

1. Introduction
Quality makes the product what it is. Quality is how well a product or service satisfies the needs of the customer. Quality can be interpreted in several ways, such as conformance to the standards, meeting customers’ preference/ satisfaction for desired quality attributes, degree of excellence, zero-defect products, etc.
The quality standard of fresh and processed fruit or vegetable products varies with their intended use. For marketing purposes, size, attractiveness, maturity, organoleptic quality and freedom from defects are to be kept in mind in fresh and processed fruit or vegetable products. During the processing of fruit or vegetables into value-added products, colour, flavour and texture also become important. Therefore, Quality is defined in different ways, such as:
i. Quality is a measure of the degree of excellence or degree of acceptability by the consumer.
ii. Quality is also defined as the combination of attributes or characteristics of the products that have significance in determining the degree of acceptability of the product to a user.

Introduction
Food laws and regulations are the legal standards of quality that regulate the manufacture, storage, distribution, sale, and marketing of food products. The major objectives of enacting the food laws and regulations are i) to maintain the quality of food produced ii) to safeguard the health of the consumers iii) to prevent exploitation of the consumer by the sellers and iv) to establish a standard of quality for different food products. In 2006 the government of India enacted the Food Safety and Standards Act, 2006 (FSSA) to consolidate all laws relating to food and to establish the Food Safety and Standards Authority of India (FSSAI) for laying down science-based standards for different articles of food and to regulate their manufacture, storage, distribution, sale and import to ensure availability of safe and wholesome food for human consumption. Various food laws enacted in our country before 2006 for different categoriesof food were:
• PFA (The Prevention of Food Adulteration Act),1954 (Act 37 of 1954)
• FPO (Fruit Products Order),1955
• Meat Food Products (Control) Order,1973
• Vegetable Oil Products (Control) Order,1998
• The Edible Oil Packing (Regulations) Order,1998
• Solvent Extracted Oil, De-oiled Meal and Meal and Edible Flour (Control) Order,1967

Introduction
In India, the government policy regarding the import and export of processed fruits is primarily regulated by the Agricultural and Processed Food Products Export Development Authority (APEDA), which requires exporters to register with them to export notified processed food items, including processed fruits, and implement various export promotion schemes to facilitate this trade; the overall goal is to boost the export of agricultural and processed food products through the Agriculture Export Policy (AEP).
1. Key features ofAgriculture Export Policy (AEP)
i. Governing body: APEDA, established under the Agricultural and Processed Food Products Export Development Authority Act, 1985.
ii. Registration required: All exporters of processed fruits are required to register with APEDA to export their products.

The following equipment and types of machinery are generally used in the food processing plant which specifically deals with the processing of fruits and vegetables;
I. Machinery/Equipment for general purpose
1. Weighing Balance (Precision balance for chemical and heavy duty for fruits/raw material) 1-500mg, 1kg,10kg,100kg.
2. Cutting Knife (SS), coring knife, pitting knife, peeling knife
3. Abrasive peeler (carborundum crystal) for potato,carrot,ginger etc.,
4. Working Table with Stainless steel/Aluminium top
5. Buckets/ Water tubs/jugs (Plastic/Stainless Steel)
6. LPG/Diesel Bhatti/furnace/Stove
7. Utensils/Bhagona (Aluminium /Stainless steel); 10, 50,100 kg capacity
8. Spoon, ladle (heavy duty), grater,`
9. Belt conveyors

Fruit firmness is an important indicator of maturity. During ripening, fruits may soften and become too soft at the overripe stage. The changes are detected by pressing the fruit in between hands or by using devices like a pressure tester or texture analyzer to measure the texture of fruits and vegetables. Commonly used pressure testers to measure the firmness of fruits and vegetables are the Magness–Taylor Pressure Tester and Penetrometer. Principle: For the measurement of pressure, the maximum force required to rupture the sample is measured by pushing a cylindrical metal probe into the sample to a given depth. The Magness-Taylor pressure tester can be used to determine the softening of fruits during maturity. In this instrument 10 lb or 30 lb force springs are available. Each of them is provided with one or two punches of 5/16 or 7/16 inch in diameter. The plunger of larger diameter is used on softer material, while; the smaller one is used for firmer material.
Procedure
1. Select the pressure tester according to type of fruit
2. Remove a thin portion of the skin in case of waxy fruits

The estimation of moisture in foods is one of the most important and most widely used measurements in the processing and testing of food products. It is used to determine the nutritive value of food, to express results of analytical determinations on a uniform basis, and to meet compositional standards or food laws. The level of moisture in different fruits and vegetables varies widely. Most fresh fruits contain more than 85-90% moisture in edible portions. Broad range of moisture content in common fruit, vegetables and their products as general guideline are given in Table 3.1.
Estimation of Moisture content in food products: Moisture content in foods can be estimated by following methods.
i. By Drying in an oven
ii. By distillation with an immiscible solvent
iii. By Chemical and physical methods (Infra-red heating method)

Measurements of sugars in the fruit can indicate the stage of maturity. Total soluble solid (TSS) contents can give a reliable measure of the sugar and other water-soluble components in fruits, vegetables, and their products such as juice, squash, jam, preserve, candy, sauce, ketchup, etc., In climacteric fruits, carbohydrates accumulate during maturation in the form of starch, and as the fruit ripens the starch is broken down into sugar. In non-climacteric fruits, sugar tends to accumulate during maturation. The presence of sugars, acid, ascorbic acid, and other water-soluble components in the fruit, vegetable, and their products are measured as total soluble solids.
Principle
Soluble solids can be determined using a refractometer which measures the refractive index or a brix hydrometer which measures specific gravity. A Brix hydrometer is used to determine the percentage of brix in syrup while an Abbe refractometer gives both refractive index as well as degree brix. The Refractive index of the test solution is measured at 20°C using a refractometer and the soluble solid content is calculated by the use of tables correlating the refractive index with soluble solids.

The inorganic residue remaining after the destruction/burning of organic matter in foodstuffs is called ash. Ash contents in food commodities roughly represent the mineral contents, however, some minerals are likely to be lost due to volatilization or some interaction between constituents during ashing. Estimation of ash content is also used as a measure to judge the quality of fruit products. The presence of high ash content or low alkalinity of the suggests the presence of adulterants in the sample. Similarly, the presence of a high amount of acid-insoluble ash indicates the presence of sand and other silicious matter in the food products.
Principle
Organic matter is burnt off at as low a temperature as possible. Heating is done in stages, first to char the product thoroughly and finally to ash it at 550ºC in a muffle furnace. The inorganic material left after burning organic matter is cooled and weighed.
Apparatus
* Silica Crucibles
* Muffle furnace
* Desiccator
* Balance

Most of the fruit, vegetables, and their products contain acid or a mixture of acids. These acids are mainly responsible for the tartness or sour taste. The level of acidity is estimated to measure the degree of tartness/sourness in the product.
Principle
Acidity in the sample is measured by titrating a known volume of sample against a standard alkali solution of known concentration using phenolphthalein as an indicator. The appearance of a light pink color indicates the endpoint of titration. However, for highly colored products like tomato sauce/ketchup, jamun juice, Rhododendron juice, mixed fruit jam, etc., accurate determination of endpoint may be difficult by using an indicator. Therefore, for such samples, acidity is measured by using electrometric methods i.e. titration to a predetermined pH value, or the sample is further diluted with distilled water to mask the interfering color. The level of titratable acidity is expressed in terms of the predominant acid. Different fruits, vegetables, and their products have different predominant acids. A list of some products having predominant acid is shown as under:

pH is important as a measure of active acidity which influences the flavour and palatability of the product and affects the processing requirements. This is an indicator of the acidity or alkalinity of the solution. It is also taken as the measure of the sourness or tartness of the given sample. The pH of a solution varies from 0 to 14. Solutions having a value of pH ranging from 0 to 7 on the pH scale are termed as acidic and the value of pH ranging from 7 to 14 on the pH scale are known as basic solutions. While, solutions with a pH value equal to 7 on the pH scale are known as neutral solutions. Samples with a pH value equal to 0 are known to be strongly acidic. Further, the acidity decreases as the value of pH increases from 0 to 7 whereas, solutions with the value of pH equal to 14 are termed as strongly basic solutions.
Most fruits have a pH value ranging between 3-4, with citrus fruits exhibiting a pH of up to 2.0. Vegetables may exhibit a pH of up to 6.0, as such they are classified as non-acid or low-acid foods. Based on pH value, most fruits, vegetables, and their products are classified into four arbitrary groups such as low acid (5.3 and higher); medium acid (5.3-4.5), acidic (4.5-3.7), and high acid (3.7 and lower). pH value of some fruits, vegetables, and their products is given as under:

In fruits, vegetables, and their products, the sugars are estimated as reducing sugars, non-reducing sugars, and total sugars. Reducing sugars in fruits and their products represent glucose and fructose. A combination of reducing and non-reducing sugars gives total sugars, whereas non-reducing sugars mainly sucrose are calculated after deducting the value of reducing sugars from the total sugars as invert sugar and multiplying the remainder with a factor of 0.95. Many fruit, vegetables, and their products like jam, jelly, juice, preserve, candy, fruit toffees, etc., containing substantial amounts of sugars, are estimated as a routine by using Lane and Eynon’s method using Fehling’s solution. However, for products having a smaller quantity of sugars, more precise methods like colorimetric methods can be used.
Method: Lane and Eynon’s Method
Principle: Invert sugar reduces the copper in Fehling’s solution to red, insoluble cuprous oxide. The sugar content in a food sample is estimated by determining the volume of the unknown sugar solution required to completely reduce a known volume of Fehling’s solution. Glucose, fructose and other] sugars capable of reducing oxidizing agents are called reducing sugars and this property is used for the estimation of sugars.

Fruit, vegetables and their products are important sources of ascorbic acid. Aonla, guava and citrus fruits are good sources of Vitamin C (Ascorbic acid).Ascorbic acid is sensitive to heat, light and oxygen but is stable in acidic
 media. The methods for estimation of Ascorbic acid are based on the reduction of 2,6 -dichlorophenol - indophenol dye by ascorbic acid and those based on the reaction of dehydroascorbic acid with 2,4- dinitrophenylhydrazine. However,the 2,6 -dichlorophenol - indophenol dye reduction method is most commonly used in the estimation of ascorbic acid in fresh fruit and vegetables and their processed products.
2,6 dichlorophenol - indophenol visual titration method
The dye, which is blue in an alkaline solution and red in an acid solution, isreduced by ascorbic acid to a colorless form. The reduction is quantitative and specific for ascorbic acid in solutions in the pH range of 1-3.5.
Reagents
i. 3% Metaphosphoric acid (HPO3) solution:Dissolve 3g sticks/ pelletsofMetaphosphoric acidin a volumetric flask and make volume to 1oo ml with glassdistilled water.

The use of salt (Sodium Chloride) in food products is an important method of preservation. It not only imparts taste to the products but also helps in checking spoilage of fruit products. Salt is added to pickles, sauces, chutneys, ketchup, and many other products. Food Safety & Standards Regulation has specified the maximum limit of salt in different products. Therefore, the estimation of salt content in food products is considered as an important attribute in food quality control.
Direct Titration Method
Direct titration (Mohr’s) method is used for the determination of salt content in food products as a routine quality control. In this method, the sample is titrated against a standard solution of silver nitrate for the estimation of salt.
Reagents
0.1 N NaOH, Phenolphthalein 1% indicator solution
0.1N Silver nitrate (AgNO3)
5% Potassium Chromate

Sodium benzoate is added to many fruit products to act as a preservative for the extension of the shelf life. Food Safety and Standards Regulations have specified the maximum level of sodium benzoate (Benzoic acid) in different products like sauce, ketchup, pickles, squash, etc. Therefore, the estimation of sodium benzoate (benzoic acid) in such products is considered a routine quality control procedure.
Principle
Benzoic acid which is sparingly soluble in water is converted into watersoluble sodium benzoate by the addition of NaOH in a sample containing sodium chloride solution. When the Sodium Benzoate solution is acidified with excess HCl, water-in-soluble benzoic acid is formed which is extracted with chloroform. The chloroform is removed by evaporation and the residue containing benzoic acid is dissolved in alcohol and then titrated with standard NaOH.

Sulphur dioxide is used as a preservative in many fruit and vegetable products. It can be added either in the form of potassium metabisulphite or by exposingthe product to sulphur fumigation by burning sulphur powder. Food safety and standards regulations have specified the maximum limit of sulphur dioxide in the finished products. Products having sulphur dioxide content exceeding the limit are considered not conforming to Indian Food Laws. Therefore, the estimation of sulphur dioxide in food products is considered an important attribute for quality evaluation.
Principle
Sulphur dioxide added to the food products may exist as undissociated sulphurous acid, as free bisulphite ions, as free sulphite ions and/or as combined SO2 in the form of hydroxy sulphonates. Sulphur dioxide is measured as free or total SO2.
Free SO2 is measured by direct titration with iodine. In the estimation of total SO2, the combined SO2 is liberated by treatment with excess alkali at room temperature, followed by subsequent acidification to prevent recombination and titration with iodine. The method used is known as the Modified Ripper Titration Method.

Starch is the storage form of carbohydrates in plants which is abundantly found in roots, tubers, stems, fruits, and cereals. It is a polysaccharide made up of glucose monomers with a chemical formula of (C6H10O5)n. Starch is composed ofamylose and amylopectin. The linear polymer amylose is the most basic form of starch while amylopectin is the branched form. Foods that are high in starch content are a good source of nutrition. Food starches are used in the food industry as thickeners and stabilizers. During the ripening of fruits, the starch is converted into sugars. Therefore, the presence of starch in fruits is used as an indication of maturity and ripening.
Principle: For estimation of starch contents, the sugars present in the sample are leached out and starch is hydrolyzed using either acid or enzymatic hydrolysis. Stach is then calculated as invert sugars.
Starch content by Acid Hydrolysis method
Reagents: Ethanol 95%, /50%,Concentrated HCl, Concentrated H2SO4, 1N NaOH solution, Phenolphthalein indicator, 10% alcoholic solution of Alphanaphthol.

The term canning refers to a process that involves heating foodstuff in hermetically sealed containers for a specific time at a specific temperature to eliminate microbial pathogens that endanger public health; and microorganisms and enzymes that deteriorate food during storage.
Principle of canning: Destruction of micro-organisms causing spoilage, within the sealed containers using heat.
Canning Process
Preparation of food commodities for canning consists of selection of commodities, washing, sorting, grading, peeling, halving, blanching, filling into cans, filling hot syrup or brine, exhausting, double seaming, Sterilization/ processing, cooling, storage, etc.
Raw material selection
Fruits should be ripe but firm, evenly matured, and free from blemishes, insect damage, and malformation. Apple, pear, peach, and banana harvested at the mature stage are preferred for canning.

Fruit pulps are semi-finished products that are used for manufacturing finished value-added products like jam, ready-to-serve beverages, squash, appetizers etc. According to Food Laws, pulp refers to an unfermented but fermentable product, pulpy, turbid or clear, obtained by a mechanical process from sound ripe fruits/vegetables. These are preserved either by heat processing or by using chemical preservatives. The maximum preservative permitted under Indian Food Laws is 1000 ppm sulphur dioxide added in the form of potassium metabisulphite.
Mango, guava, apple, pineapple, papaya, bael, guava, peach, plum, apricot etc., are the most suitable fruits for making pulp for use in finished product preparation.
Procedure
i. Select fully mature and ripe fruit like mango, guava, apple, peach, apricot, kiwi, etc., and wash thoroughly.

Squash is a type of fruit beverage containing at least 25% fruit juice/pulp, not less than 40% total soluble solids (TSS), about 1-1.5% acid and not exceeding 350ppm sulphur dioxide or 600ppm sodium benzoate. Squash is diluted by adding cold/chilled water before serving (1:3).
Mango, orange, lemon, lime, litchi, guava, pineapple, jamun, plum, apricot, rhododendron petals etc., are used for making squash. Potassium metabisulphite (KMS) is generally used as a preservative, whereas sodium benzoate is used as a preservative in squash made from coloured fruits like plum, jamun, phalsa and rhododendron petals.
Recipe: A generalized recipe for the preparation of squashes from different
fruits as a general guideline is as under:

Cordial is a sparkling, clear, sweetened fruit juice beverage from which pulp/ fibrous material has been removed completely. It contains at least 25% fruit juice, 30% total soluble solids (TSS), 1.5% acid and 350 ppm sulphur dioxide. Lemon and lime are the most suitable fruits for making cordial.
Recipe: The recipe for the preparation of cordial as a general guideline is as under:
Extract the juice from lime or lemon as in squash and store in glass bottles after adding potassium metabisulphite @ 1.0 g/kg of the juice. Allow the juice to settle for a month. Decant the clear juice without disturbing sediments and strain it through a fine muslin cloth. Prepare syrup by mixing sugar with water, boil, strain and allow to cool. On cooling, mix juice in syrup and strain the cordial through muslin cloth if necessary. Add KMS and fill into bottles. Stor in a cool and dry place.

Ready -to -Serve (RTS) drink is a type of fruit beverage that contains at least 10% fruit juice/pulp and 10o Brix total soluble solids with acidity ranging between 0.3-0.5%. The product is not diluted before serving like squash; hence it is called a ready-to-serve beverage. The product can be preserved by using 70 ppm SO2  or 120 ppm benzoic acid. Mango, orange, guava, lemon, lime, litchi, kiwi fruit, apricot, pineapple, etc., fruits are used for making RTS beverages. For lime & lemon drinks minimum level of juice content is 5% as per Indian Food Laws.
Recipe: As a general guideline, the following recipe is used for the preparation of ready-to-serve drinks:
Procedure
i. Select fully mature and ripe fruit like mango, guava, apricot, kiwi, etc., and wash thoroughly.
ii. Some fruits like mango, kiwi, pineapple, and litchi are peeled before heating. Apricots, guava, plums etc are not peeled. Place fruit after peeling in a pan/pressure cooker and boil till softening

Fruit nectar is a type of fruit beverage that contains not less than 20% fruit juice or pulp, not less than 15o B total soluble solids and acidity ranging between
0.3-0.5 % but not exceeding 1.5%/. For orange and pineapple nectar, the fruit juice shall not be less than 40%. The product is preserved by heat processing/ thermal processing, as such no chemical preservative is permitted in nectars. Unlike squashes, fruit nectar is served chilled as such without any dilution.
Mango, guava, pineapple, papaya, jamun etc., are the most suitable fruits for making nectar.
Recipe: As a general guideline, the following recipe is used for the preparation of fruit nectar:
Procedure
i. Select fully mature and ripe fruit and extract pulp as discussed under fruit pulp making but do not add any chemical preservative.

Jam is prepared by boiling the fruit pulp with a sufficient quantity of sugar to a thick consistency, firm enough to hold fruit tissues in position. For the preparation of jam, not less than 45 parts of fruits are used for every 55 parts of sugar. The jam prepared by using two or more fruit pulps is called mixed fruit jam. Apple jam, apricot jam, mango jam, guava jam, pineapple jam, and mixed fruit jam prepared by using the pulp of two or more fruits are quite common. According to Food Safety & Standards Regulations,2011 the minimum TSS in the Jam shall not be less than 65%(w/w). Earlier the minimum limit was 68% (w/w)
Raw material, ingredients and utensils required
1. Fruits like mangoes, guava, apples, apricots, plum, peaches and kiwi etc singly or in combination
2. Stainless steel knives, de-corers, ladle, utensils for cooking and mixing, glass bottles (Jars), LPG or Diesel Bhatti, bucket/tub for washing, Stainless steel sieve, Steam Jacketted Kettle, Boiler (for the commercial unit) etc. 

Jelly is prepared by boiling the fruit with or without the addition of water, straining the extract, and mixing the clear extract with sugar followed by cooking the mixture to a stage at which it will set to a clear gel. The jelly should be transparent, well set, but not too stiff, and have an original flavour of the fruit. It should be attractive in colour and should keep its shape when removed from the mould. As per FSSAI specification, the quantity of fruit and soluble solids in the final product (jelly and marmalade) shall not be less than 45 and 65 per cent (w/w) respectively. Jelly is made from fruit extract while jam is made from fruit pulp, therefore, jelly in contrast to jam is considered to be transparent and clear in appearance. Guava jelly is the most common commercial product.
Jellies: In the preparation of jellies, pectin is the most essential constituent which help in making the gel. Since, pectin is present in the cell walls of fruits as such fruit peel, whole or fruit slices along with a small quantity of water are gently boiled to extract the maximum proportion of pectin solution in the water extract. This water extract is used for the preparation of jelly.

Marmalade is a fruit jelly in which the slices of peel are suspended. The marmalades are prepared generally from citrus fruits like orange and lemon. The pectin and acid contents of the marmalades should be kept slightly higher  than that for jellies. Citrus marmalades are of two types: i) Sweet marmalade and ii) Bitter marmalade.
Procedure
Preparation of fruit extract: After washing the fruit, remove the outer yellow flavedo portion of the peel of citrus fruits thinly which contains colouring matter and volatile oils, whereas the inner white albedo portion contains pectin. The thin yellow peel is cut into fine shreds with a knife, or on a shredding machine, and the shreds are boiled and drained to remove the bitterness. The sliced or crushed fruit is boiled gently by simmering with 2 or 3 times its weight of water to extract the pectin. While it is being boiled, a teaspoonful of the clear extract is taken from the pan and tested with alcohol for its pectin content. The process usually takes 30 to 45 minutes.

Fruit chutney is a product made in the same way as jam except that spices, salt, and acid (vinegar) in addition are added. The total soluble solids in chutney are] also less than that of jam. The product shall be of good quality with a palatable and appetizing taste. As per Food Safety and Standards Regulations, chutney\ shall contain a minimum of 40% fruit (w/w) in the final product with total soluble solids not less than 50%. The acidity in the final product shall not be more than 2% with ash content not exceeding 5%. However, for vegetablebased chutney as well as hot & sour (spicy) chutney, the TSS shall not be less than 25%.
Recipe: The generalized recipe for the preparation of chutney from different fruits is as under:

Fruit syrup is a beverage that contains at least 25% fruit juice/pulp, 65% total  soluble solids and acidity ranging between 1.2 -1.5%. It is preserved by using
350 ppm SO2 or 600 ppm benzoic acid. Fruit syrup is diluted before serving. Syrup can be made from the juice/pulp of jamun, ginger, lemon, phalsa, rose extract, bael, pomegranate, and brahmi (Bacopa monnieri) leaves/root extract, etc. Besides, a syrup/sharbat containing a minimum of 10 per cent of dry fruits is also regarded as fruit syrup.
Recipe: The generalized recipe for the preparation of syrups from different fruits is as under:

Preserve (Murabba) is made by cooking the fruit either whole or in slices/ pieces in sugar syrup of heavy concentration (65-70oBrix). Usually for 1 kg fruit around 1.75 kg sugar is used and the cooking is continued till the TSS reaches 68oB. Fruits like petha (ash gourd), aonla, bael, apple, pear, karonda, pineapple and papaya etc., are used for making preserve/murabba.
Candies are also prepared similarly but the TSS is maintained up to 75-80%. For candy preparation, the fruit pieces are dipped initially in 55-60% sugar solution and the TSS of the syrup is increased by 5% everyday up to 4-5 days and then the fruit slices are drained free of syrup and dried in driers. Fruits like aonla, karonda, cherry, apple, ginger peels of orange, lemon, and grapefruit etc., and petha (ash gourd), are used for candy preparation.
Selection and preparation of fruits: Wash the fruits in water to remove dirt and residues. Peel, core and cut the fruits into pieces. Pricking should be done with stainless steel forks. In case of petha (ash gourd), after pricking place them in lime water

Tomato, apple, plum, mushroom, etc., are used successfully for the preparation of sauces. Sauces are of two kinds 1) thin sauces consisting of vinegar extracts of flavoring material like herbs or spices and 2) thick sauces which are highly viscous.
Sauces are prepared by maceration of spices, herbs, fruits, and vegetables in cold vinegar or by boiling. Thickening agents like pectin, carboxymethylcellulose,n etc., are also added to sauces to prevent the sedimentation of solid particles. The sauce is generally cooked to such a consistency that it can be freely poured without fruit tissues.
Procedure
Tomato fruits are washed, cut into pieces, and heated/boiled for about 10 minutes in their own juice in SS pan to soften the tissue. The heated fruit mass is passed through a pulper to separate skin and seeds. Half of the sugar and spices are placed in a muslin cloth bag which is then immersed in the pulp during cooking. Cooking is continued till the pulp is reduced to half of the original volume.

Drying and dehydration are interrelated terms. Drying generally refers to the method of removal of moisture from the food under natural conditions such as sunlight and wind for example open sun drying, shade drying etc. Whereas, dehydration refers to a process of removal of moisture by application of artificial heat under controlled conditions of temperature and airflow. In this case single layer of fruit and vegetables, either whole or sliced after primary pretreatments is spread on trays which are placed inside the dehydrator or in the open sun for drying. In the dehydrator, the initial temperature is generally kept at 43oC which is then gradually increased to 66-71oC for fruits and 60- 66oC for vegetables. Dried grapes (raisins and monucca), apricots, dates, apple rings/cubes, Morchella (Guchhi), bael, aonla, fig, green peas, cauliflower, cabbage, onion, garlic etc are commercial products prepared by using drying.
Procedure for drying: Drying generally involves three stages: pre-drying treatments or pre-treatments, drying of commodity and post-drying operations such as handling, packaging and storage. The flow sheet for drying of fruit and vegetables is shown in Figure 1 and details of pretreatments for drying fruits and vegetables are shown in Table 1&2 respectively.

A cut-out examination is conducted for the evaluation of canned fruit and vegetables and other products for various quality attributes, viz., physical, chemical, sensory, and microbiological attributes. The examination is conducted by following the undermentioned steps: External/physical examination of unopened Can
1. External Appearance of the tin can: Note the external condition of the tin can like dents, rusty spots, scratches, leakage around seams, and the condition of ends. Based on external appearance describe the condition of the tin can by using the following terms:
i. Flat Can: A can where both ends are concave. The vacuum is high enough to maintain the ends concave.
ii. Flipper Can: A can where the vacuum is so low that mechanical shock will produce distortion of one or both ends.
iii. Springer Can: A can in which one end is distorted and the other end is flat and pressure on the convex end will cause the flat end to spring out when pressed.

History of plant breeding
The process of plant breeding takes care of changing or modifying the genetically controlled characters of a particular variety or genotype of a crop. The practice of age-old agriculture uses the process of selection from the existing variability to save a particular quality of seed to grow better crops in the next harvest.
Gregor Mendel who is known as the father of Genetics discovered the law of segregation in the middle of the 1800s. This theory forms the base for the process of plant breeding. The primitive ways used for plant breeding are very different than what modern technology has contributed to the process of plant breeding during the 20th century.
Plant breeding is the science and art of purposeful manipulation of characters of crop species to create new varieties with a set of desired characteristics. Significance of plant breeding has been highlighted especially after the “Green Revolution”.

History of Agriculture
Cultivation of crops is one of the oldest occupations of mankind and probably began when it was discovered that certain seeds spilled on disturbed ground, grew in some mysterious way into new plants. The seeds were then collected and spread into different regions. This is how origin and introduction of crop plants started. Development of agriculture about 12,000 to13,000 years ago changed the way humans lived. They switched from nomadic hunter-gatherer lifestyles to permanent settlements and farming. However, scientists are unable to explain why man took so long to discover agriculture. Agriculture began independently in different parts of the globe and included a diverse range of taxa. At least eleven separate regions of the Old and New world were involved as independent centers of origin however, there was no single factor or combination of factors that led people to try farming in different parts of the world. Farming could have been brought on by climate changes at the end of the last ice age that favoured different annual plants like wild cereals to grow. But whatever the reasons for its independent origins, farming sowed the seeds for the modern age. Archeological evidence for the origin of crops points to mountainous areas of both Old World (Asia, Europe and Africa) and New World (North and South America), which have pronounced wet and dry seasons. Under such climatic conditions seeds would need to germinate, grow quickly with the onset of rains, complete their reproductive cycles and go to seed formation before summer sets in such as we see in annual plants.

Mode of reproduction
All the living organisms produce individuls of their own kind for the survival of their species which is called reproduction. Hence, reproduction is the biological process by which new individual organism (offspring) are produced from their “parents”. In vegetable crops, modes of reproduction may be sexual, asexual and both. Most of the vegetable crops viz., tomato, brinjal, chilli, sweet pepper, peas, cowpea, hyacinth bean, French bean, cluster bean, runner bean, fenugreek, lettuce, cabbage, cauliflower, knolkhol, Brussels sprouts, sprouting broccoli, radish, beet, turnip, carrot, onion, leek, amaranth, palak, spinach, asparagus, pumpkin, bottle gourd, watermelon, muskmelon, ridge gourd, snake gourd, wax gourd, summer squash, bitter gourd, cucumber, sweet corn, coriander, parsnip, etc. are exclusively propagated sexually for both commercial cultivation and breeding purpose. Some vegetable crops like, pointed gourd, teasle gourd, yam, taro, Jerusalem artichoke, globe artichoke, etc. are exclusively propagated through asexual mode of reproduction. On the other hand, some vegetable crops like, potato, sweet potato, cassava, annual moringa, etc. can be propagated by both sexual and asexual modes of reproduction however, they are generally propagated asexually for commercial cultivation and their sexual reproduction is employed for the purpose of breeding.

Male-sterility
Normal development of the male reproductive organ (stamen) and male gametophyte (pollen grain) is essential for successful completion of sexual reproduction in angiosperms. Abnormalities at any stage of stamen and pollen development can result in male sterility. Male sterility in plants implies the inability to produce or to release functional pollen. Male sterility is caused due to failure in the formation or development of functional stamens, microspores or gametes and /or release of pollens from the anther. Male-sterility can result from mutations in nuclear genes alone or mitochondrial genes or mitochondrial genes coupled with nuclear genes. The resulting conditions are known as genic male sterility (GMS), cytoplasmic male sterility (CMS) and cytoplasmic-genic male sterility (CGMS), respectively.
Classification of male-sterility
1. Genetic male-sterility
This male-sterility is caused due to mutations in nuclear genes alone or mitochondrial genes or mitochondrial genes coupled with nuclear genes which results abnormalities at any stage of stamen and pollen development.

Plant breeding is the purposeful manipulation of characters in plants to create new genotype with a set of desired characters. Hence, it may basically be referred to as designed manipulation of the heritable variation for the character concerned. Living organisms possess the remarkable capacity to convert the non-living materials into living staff, which results in movement, growth, metabolism and reproduction, and thus continuity of living organisms from one generation to the next is accomplished. The continuity of life through transmission of characters is the subject of the study of heredity, while the resemblances and differences between individuals of the same or different generations is the concern of the study of variation. These two universal processes of continuity and of change, which are referred to as “Heredity” and “Variation” are primary consequences of all organisms. Organized study of these two biological processes is the science of Genetics.
Plant breeding, which may be termed as evolution of plant type directed by the will of mankind, is basically the process of selection of character(s) from heritable variation. Desirable heritable variations can also be induced through some genetic consequences like, hybridization, segregation, mutation, changing the number of chromosomes, etc. So frame of plant breeding lay on three basics:

Vegetable breeding is the purposeful genetic manipulation of qualities in vegetable crops to create new varieties with a set of desired characteristics that are better suited for cultivation, give better yield, quality and are resistant to biotic and abiotic stresses. Vegetable breeding can be accomplished through many different techniques ranging from plant introduction, simply selecting plants with desirable characteristics, to more complex molecular techniques. Classical plant breeding includes hybridization followed by selection and mutation to develop the desirable plant types. With the advancements in genetics, molecular biology and in vitro culture, different molecular genetics tools are also being used in vegetable breeding.
Sexually propagated vegetable crops
1. Plant Introduction
The term “Plant introduction” describes the movement of crop plants, species, varieties, wild species, etc. from their original growing sites to other locations where it was not grown earlier. Plant introduction is essentially the method of cultivating crop plants in a new environments. The agro-climatic conditions can differ greatly depending on the origin of the plant species and the area where they are introduced. Plant introduction is a time-honored strategy for improving crop diversity.

Mutation breeding is a method that uses physical radiation or chemical means to induce genetic variation in plants to develop new crop varieties. Mutation can be defined as a sudden heritable change in the character of an organism which is not due to either segregation or recombination. Mutation is the source of most genetic variation and the motor of evolution. It is a natural process, which occurs spontaneously and slowly over generations in plants, animals and all living beings. It involves alteration of their DNA, leading to the development of changes within the organism. Mutation may be sped up through the treatment of physical or chemical mutagens to achieve alteration in characteristics that are useful for the development of new variety of a plant species.
Spontaneous mutations
Spontaneous mutations are the net result of all that can go wrong with DNA during the life cycle of an organism (Glickman et al., 1986). Thus, the types and amounts of spontaneous mutations produced are the resultant of all the cellular processes that are mutagenic and those that are anti-mutagenic. Spontaneous mutations occur naturally without any apparent cause however, there are two possible sources of origin of these mutations.

The term genome refers to a complete set of DNA, including all of its genes. Each genome contains all of the information needed to build and maintain that organism. In the nucleus of each cell, the DNA molecule is packaged into thread like structures called chromosomes and each species has specific chromosome number. Most of the plants are diploid and they show in each one of its body cell, twice the number of haploid chromosomes (n) found in the gametes.
There are two main types of chromosomal variation that involve changes in the number. These are euploidy (in Greek “eu”means true or even and “ploid”means unit), which involves the variation of whole sets of chromosomes and aneuploidy(“aneu” means uneven), where a single chromosome within a set varies. This variation may be either increase or decrease in the chromosome number. The euploids include diploid (2n), triploid (3n), tetraploid (4n), hexaploid (6n) or even higher degree of polyploidy. Polyploidy, thus involves more than two genomes and is, therefore, a genometic mutation involving increase in the dose of whole genome. This condition of polyploidy is more common in angiosperms.

The effect of inbreeding and outbreeding was found in ancient time in animals and human beings since civilization. Hence, the phenomenon “Heterosis” was conceived since pre-Mendelian era. But in plants this phenomenon was recognized only 200 years ago. Koelreuter (1766) first published his scientific investigation on hybridization. Knight (1799) first recorded increased vigour following crossing. Mendel (1865) also observed increased vigour in pea hybrids. Charles Darwin (1876) suggested that cross-fertilization was beneficial whereas self-fertilization was injurious. However, the scientific concept of heterosis phenomenon was established in post-Mendellian era by the monumental work by East (1908) and Shull (1908).
General concepts of Heterosis
• Heterosis is the widely occurring genetically governed biological phenomenon involving both plants and animals.
• It frequently occurs in plants and is found mostly in cross-pollinated plant species than in self-pollinated plants.
• It is built in evolutionary mechanism favouring better survival of heterozygotes in nature.

In the changing Global scenario, food, nutrition, healthcare and livelihood security are the matter of great concern to human, social and economic development. The global community is increasingly looking towards finding means of sustainable nutrition for the growing population across all countries. The emphasis is on identifying lowresource strategies acceptable to the communities that do not put an unnecessary burden on the environment (FAO, 1993).
Nutritional security denotes the consumption and equitable access to adequate quantities of healthy, safe, affordable and nutritious food by every member of the family essential for optimal health and well-being. Concern for improvement of nutritional quality of vegetables has arisen in the context of providing nutritional security to our everincreasing population because poor nutrition is linked with increased risk of obesity, diabetes, and heart disease as well as broader impacts including higher health care costs and decreased productivity.
More than 1.0 billion people globally are hungry due to food insecurity problem and about 3.0 billion people are malnourished due to poor nutrition causing mainly micronutrient deficiency.

Vegetable crops are highly susceptible to biotic stresses incited by different diseasecausing micro-organisms (fungi, bacteria, phytoplasma, virus), insect pests, nematodes, arachnids and weeds. In contrast to abiotic stresses caused by the environmental factors such as drought, heat, soil salinity, alkalinity, etc., biotic stress-causing agents directly deprive their host of its nutrients leading to reduced plant vigour and, in extreme cases, death of the host plant. In vegetable crops, different biotic stresses are the major cause of pre- and post-harvest losses.
Indiscriminate use of chemicals for the control of diseases, insect pests and nematodes has several disadvantages particularly, increasing cost involved in chemical control, residual toxicity of the chemicals (fungicides, antibiotics, insecticides) in food chain and development of resistance against pathogens and insect pests to different chemicals. Management of diseases and insect pests involve the use of resistant varieties and integration of cultural and chemical control measures.

Basic concepts of plant stress, acclimation and adaptation
Energy is the absolute requirement for the maintenance of structural organization over the lifetime of the organism. Maintenance of such complex structural organization over time requires a constant flow of energy through all biological organisms, which provides the dynamic driving force for the performance of important maintenance processes (the processes which are essential for an organism to remain alive and continue as the species) such as respiration, assimilation, nutrition, cellular biosyntheses and transport to maintain its characteristic structure and organization as well as the capacity to replicate and grow. Maintenance of such steady-state results in a meta-stable condition called homeostasis. Thus, “Homeostasis” is defined as a selfregulating process by which a living organism can maintain internal stability while adjusting to changing external conditions. It is the state of balance among all the living systems needed for the organism to survive and function properly.
Plant stress
Any change in the surrounding environment may disrupt homeostasis. Environmental modulation of homeostasis may be defined as biological stress. Thus, plant stress implies some adverse effect on the physiology of a plant induced upon a sudden transition from some optimal environmental condition where homeostasis is maintained to some suboptimal condition which disrupts this initial homeostatic state.

High temperature stress
Abiotic stresses either individually or in combination cause morphological, physiological, biochemical and molecular changes that adversely affect plant growth and ultimately yield. The major forms of abiotic stress plants are exposed to in nature are heat, drought, cold and salinity. Of these abiotic stresses, heat stress has an independent mode of action on the physiology and metabolism of plant cells. High temperatures above optimal have generally damaging effects on plant development which has led to the prediction that Global warming have a negative effect on plant growth. High temperature regimes may cause severe yield reduction leading to even famine. High temperature stress has wide range of effects on plant in terms of physiology, biochemistry and gene regulation pathways. The susceptibility to high temperatures in plants varies with the stage of plant development and genotype.
Mechanisms of heat tolerance
Heat tolerance is generally defined as the ability of the plant to grow and produce economic yield under high temperature conditions. Several plant physiological parameters and mechanisms that contribute to heat tolerance in the field include:

Concept of Ideotype breeding
In the breeding programme, elite crop varieties are developed through combination of relatively low-frequency alleles which are of known agronomic / horticultural importance (Lyu et al., 2013). During breeding programme, these elite varieties are developed targeting different main objectives, such as yield, product quality, resistance to abiotic and biotic stresses and agronomic suitability.
A crop ideotype is defined as an idealised structural model, combining both morphological and physiological traits, with the potential to maximise yield and quality within a defined environment (Donald, 1968). Ideotype generally include factors that increase the survivability of the plant such as drought resistance, resource use efficiency, root architecture and disease resistance (Arraiano et al., 2006; Rezzouk et al., 2022). Definition of “Ideotype” may be broadened through combination of morphological and physiological traits (or their genetic bases) conferring to satisfying adaptation of a crop to a particular biophysical environment, crop management and end use.